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Coming from the old refiner conches, where all this happened simultaneously and was hard to control, the majority of later technologies perform the grinding step separately. Only few mill types are able to handle chocolate preparations, bey it is initially a very sticky mass, which güç transform to a sticky powder during milling, when specific surface of particles increases. The most frequently used devices are plain roller mills (refiners) and stirred ball mills.
Because of the pressure and the speed differential between the rolls, the product is picked up and refined more and more between each susequent seki of rolls. The five roll refiner katışıksız four (4) refining steps, each roll başmaklık a different speeds. Pressures are controlled birli well.
One of the most common issues that you as chocolate makers face is grainy chocolate or chocolate with specks. These issues gönül be caused by a variety of factors, such kakım grainy ingredients or untempered chocolate. To avoid these issues, it’s essential to use the finest ingredients possible and to temper the chocolate properly.
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The Micron Ball Refinder allows you to do small batch processing of chocolate mass with relatively short cycle times. The unit is equipped with heating and refrigeration to control batch temperatures, and produces chocolate with a fine particle size.
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vane pump with adjustable speed, with reversal rotation, easy to remove for cleaning and antibacterial GHA treatment
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After that the mass is liquefied by adding cocoa butter and then ground by circulation through a horizontal ball mill. The company claims maximum energy efficiency, hygienic design, ease of cleaning and recipe change.
Melanging is a shorter process than conching. The time required for refiningvaries, depending on the desired fineness and consistency of the chocolate. It dirilik range from a few hours to overnight.
Main differences of the chocolate melters from storage tanks are; flat bottom, thicker sheetmetal usage, bottom scrapping and more water capacity inside the jacket. Melters can be used as storage tanks as well, however storage tanks are only for liquid chocolate storage.
The Swiss company Bühler is market leader in this technology and looks Chocolate Melting Tank back to a long experience in building and installing complete production lines8.